Portable microscope SIAMS MAP-5

The flaw detector allows continuous monitoring of polymer, epoxy and enamel coatings of pipelines with a diameter from 219 to 1420 mm and selective control of polymer, epoxy, enamel and bitumen coatings of pipelines of any diameter. The flaw detector provides detection of local through defects of insulation coatings of pipelines with a dry surface. The flaw detector allows for continuous monitoring The flaw detector uses an electric spark control method. The flaw detector is designed to work at: - ambient temperature, °C: from minus 30 to plus 50; - relative humidity at a temperature of +25°C, %: 98; - atmospheric pressure, kPa: from 84.0 to 106.7. Technical specifications. Test voltage, kV: up to 40 Minimum diameter of detected defects, mm: 0.6±0.2 Operating temperature range, °C: -30...+50 Power supply -from the built-in 12V battery -from an external DC power supply current with a voltage of 12 V Continuous operation time, h: 8 Operating mode setting time, min: 1 Overall dimensions, mm, no more: - control and monitoring unit 200 x 158 x 91 - high voltage transformer 410x f90 Weight, kg, no more,: - control and monitoring unit 2.5 - high voltage transformer 1.5 Defect alarm light and sound The kit includes: Bag Suitcase Battery charger Earthing device Electronic Magnet Unit Probes for continuous monitoring- 5 pcs 0 – 400 mm; 1 – 650 mm; 2 – 735 mm; 3 – 840 mm; 4 – 980 mm. Probes for local control - 3 pcs VT-1 High voltage transformer Pin Probe extension Holder Bushing Nipple - 4pcs set of documentation (passport, manual, calibration)

The principle of operation: The controlled extended product (pipe, rolled or wire) is passed through the working area of the flaw detector. When a defective area is detected, the flaw detector included in the automated system sends a signal to trigger the paint meter actuator, as a result of which the paint from the marker's aerosol can is applied to the surface of the controlled product through a window in the device housing. Features and benefits: - Any standard aerosol cans with a diameter of 68 mm can be used in the flaw detector; - Easy replacement of the cylinder; - The device does not require connection to the pneumatic line; - High performance; - The design of the CD-1 defect meter allows connection to any standard AC and DC electrical networks with rated voltages from 12 to 380 V. Scope of application: The CD-1 automatic paint sprayer is an auxiliary equipment and is used in conjunction with flaw detectors as part of in–line automated lines for marking defects in quality control of extended products made of various materials, ferrous and non-ferrous metals and alloys - welded, hot-rolled and cold-drawn pipes, rolled products, wire and products made of them. The flaw detector can be used both in the production process and during input control on the consumer side at machine-building, transport, chemical and oil and gas enterprises. *Custom-made versions for rated voltages can be of: 12, 24, 48, 110, 127, 220, 380V.

Measuring functions Measurement of absorption, transmission, and reflection spectra Measurement of optical density, transmission coefficient and reflection coefficient at fixed wavelengths Determination of concentration at one, two, three wavelengths by factor, standard, schedule Multi-wave kinetic measurements Determination of concentration by programmed methods Calculation of color and chromaticity coordinates UVI spectrophotometers "SOLAR" operate in the ultraviolet, visible and near infrared regions of the spectrum. They are used in scientific laboratories, healthcare institutions, veterinary medicine, pharmaceuticals, ecology, biology, etc., in laboratories for quality control of products and raw materials in various sectors of the economy (industrial enterprises, agriculture, food industry, etc.) Removable cuvette holders and set-top boxes Accurate measurements Cost-effectiveness Touch screen Built-in printer Software support

Scope of application The VD-41P eddy current flaw detector is designed to work as part of automated quality control lines at pipe-rolling and metal-rolling enterprises with continuous output control of products together with other auxiliary devices: a paint meter, a path sensor, an object presence sensor, an automatic sorter, a demagnetizer. The device can also be used for input control at machine-building enterprises of the automotive, aviation, oil and gas, and agricultural industries. Technical specifications: Control frequencies: 1.0 – 100 kHz. Control speed (line speed): 0.5 - 5 m/s. The high-frequency filter is automatically adjustable depending on the speed. Signal phase adjustment: 0 - 359° . Converter current adjustment: 50 – 500mA. Automatic monitoring of the operability of the measuring converter. Data processing: - Software adjustable filter. - Signal evaluation using signal masks: - circular mask, - sector masks. - Sorting by control results. Display: 10.2” (26 cm) touch LCD (800x600). Operating system used: WINDOWS® 7. Dialog language: Russian, other languages (optional). Applicable eddy current converters: overhead type, through type, sector type. Interfaces: - Connector for the converter unit. - External automation control connector. - 4 outputs with delay adjustment - "dry contact". - 2 external information inputs. - VGA interface for connecting an external monitor. - USB 2.0. - Network: Ethernet (TCP/IP). - Other interfaces on special order. Power supply: 220 V, 50 Hz. Operating temperature range: 0 to +40°C. Type of climatic performance - UHL 4 (i.e. for moderate and cold climate). Enclosure protection degree: IP 53. Dimensions, w/h/d: 471 x 285 x 460 mm / can be built in a 19” rack/cabinet. Weight: approx. 20 kg.

Control methods: Impedance method (IM) and free oscillation method (MSC) Distinctive features: - A wide range of controlled materials: from steel to foam and structures with soft external and internal elements - Application of two complementary control methods - One-way access - Dry contact of the transducers with the controlled object - Visual representation of information - The ability to memorize and reproduce the setting modes, which excludes the use of control samples at the workplace Technical specifications: The minimum area of the detected defect, cm2: 1 The depth of detected defects in fiberglass, mm: up to 12...15 Light and sound signaling of defects Number of measurements per second: 15 Weight, kg: 1 Self-powered by batteries Continuous battery life, h: 8 Operating temperature range, °C: -10...40

The principle of operation of the magnetization device: The device consists of two compact blocks made of non-magnetic material connected by a flexible magnetic circuit. In each block there is a permanent magnet made of neodymium-iron-boron alloy (Ne-Fe-B). When installing the blocks on the surface of the part, a closed magnetic circuit is formed with the direction of the magnetizing field from one pole to the other. Above the defect scattering fields, magnetic powder particles are deposited to form an indicator pattern. Design features and advantages of the device for magnetic particle control UN-5 The delivery package with the device includes a portable case, an inter-pole jumper installed during transportation, and a liner for fixing blocks with permanent magnets. The UN-5 portable device does not require electrical power and therefore can be used where the supply of stationary power is difficult or impossible under regulatory documents: in the field, when working at height, for inspection of capacitive equipment operating under pressure, etc. - The device is easy to use, lightweight and small-sized, working with it does not require special physical and technical training from the operator; - Flexible magnetic core allows you to use the device to control parts of complex shape; - The UN-5 magnetizing device is distinguished by an increased quality of the indicator pattern and an increased control zone due to a reduced uncontrolled zone near the poles and an improved ratio of the normal and tangential components of the magnetic field (Russian patent No. 60732); - The technical characteristics of the device comply with Russian and foreign regulatory documents, this being the reason of its widespread use in more than 40 countries, including Germany, France, Brazil and Norway. When monitoring, the controlled area is the central part of the area located between the magnetic poles of the device. The width of the monitored area is determined by the width of the magnetic poles of the device and is approximately 60 mm. The length of the monitored section depends on the inter-pole distance. the dimensions of the controlled area are given depending on the device's inter-pole distance: Inter-pole distance, mm 95: 75 55 Controlled area between the working poles, mm: 60x60 40x60 25x55 The length of the defect detection zone depends on the distance established between the working poles of the magnet on the controlled product. Defects are not detected in the areas adjacent to the poles of the magnet. The length of these sections is 18 mm with an interpolar distance of 95 and 75 mm. With an interpolar distance of 55 mm these sections are 13 mm long. Scope of application: Magnetizing devices for magnetic powder flaw detection are used in many industries, including railway, water and aviation transport, in the construction and operation of pipelines, in chemical and petrochemical production. The flexible link between the magnetic blocks allows the control of products of complex shape, for example, cylindrical tanks, high-pressure apparatuses, main pipelines, etc. When checking for defects, the device can be used together with other auxiliary equipment for: - preliminary and subsequent demagnetization; - application of a magnetic indicator (which can be dry or in the form of an emulsion); - magnetoluminescent control (with ultraviolet lamps).

The UNM-1000 allows to detect internal, subsurface and surface defects of different types (cracks, flokens, delaminations, defects of welding seams, etc.) in parts, structural elements, units and mechanisms of industrial units, railway, auto, air vehicles, as well as petrochemical, gas and technological equipment during the manufacturing and repair stages or during routine inspections of the products being in operation. The principle of operation of the UNM-1000 AC flaw detector The magnetic powder method of detecting defects in products made of ferromagnetic materials is based on the ability of magnetic powder particles to settle in the defect zone, where inhomogeneities of the magnetic field created by the magnetizing device arise. Unlike devices based on permanent magnets, magnetic particle flaw detectors allow you to set the current and time of magnetization and automatically demagnetize controlled samples. The UNM-1000 AC flaw detectors allow monitoring of products by the applied field method using various magnetization techniques. To do this, the alternating electric current generated by the flaw detector can be passed through a magnetizing cable or directly through a controlled product connected to the flaw detector using electrical contacts. The value of the current used for magnetization and demagnetization of the product is set by the operator of the device. Design features and advantages The UNM-1000 flaw detector is a portable device, which allows you to control the quality of products made of ferromagnetic materials both in production and in laboratory conditions. The basic set of equipment for magnetic particle flaw detection includes a UNM-1000 magnetizing device, a power cable for power supply from a single-phase AC network with a voltage of 220 V, and technical documentation. At the request of the customer, electrical contacts and a magnetizing AC cable can be additionally supplied. The advantages of the UNM-1000 device of the MANUL series include: the possibility of monitoring both in the applied magnetic field with longitudinal magnetization using power cables, and with circular magnetization by passing current through the controlled product; wide range of magnetization current adjustment from 50 to 1000 A; automatic demagnetization of controlled products; high performance; the device is compact and has light weight; the degree of protection from external influences is at least IP40. Scope of application of magnetic particle control means Due to its versatility, simplicity and ease of operation, the UNM-1000 magnetic particle flaw detector can be used in almost all non-destructive testing laboratories of workshops and assembly shops of the automotive and aviation industries, railway transport, for the needs of civil and military shipbuilding. Also, the UNM-1000 magnetic powder control device can be successfully used in the energy sector, in the production of pipelines, metal structures, construction equipment and related industries. Technical characteristics of the portable magnetizing device UNM-1000 fully complies with the requirements of the following standards: GOST R 56512-2015, GOST R 53700-2009 (ISO 9934-3:2002), GOST R 50.05.06-2018, GOST R ISO 10893-5-2016, GOST ISO 17638-2018, RD 34.17.102-88, RD-13-05-2006 , as well as other national and foreign regulations documents on standardization of magnetizing devices and flaw detectors for magnetic powder control. Technical specifications • Magnetization current: up to 1000A (RMS), 4.3V,50 Hz • Demagnetization mode • Weight: no more than 20kg • Overall dimensions (W×H×D): 290×160×450 mm • The device is powered by 220V, 50 Hz

Distinctive features: The built-in thermometer allows you to take into account the influence of ambient temperature and improve the measurement accuracy. The built-in memory stores 4096 electrical conductivity measurement results for subsequent transfer to a PC. Specifications: Measuring range of the absolute value of specific electrical conductivity, MSm/m from 5 to 60
Measuring range of increments of electrical conductivity, MS/m from -9.99 to +9.99 Limit of permissible basic relative measurement error, % no more than 2 Permissible gap between the transducer and the surface of the controlled product, mm, no more than 0.25 Digital display of measurement results Power supply from RRZ type battery, V 9 Power consumption, mW, no more than 40 Operating temperature range, °C 5...40 Dimensions, mm 57*84*30 Weight, g 270±20

The MF-23IM flaw detection magnetometer allows you to determine the compliance of the ratio of the tangential and normal components of the magnetic field strength during magnetic particle testing using both the applied field method (AFM) and the remanent magnetization method (RMM) in accordance with the requirements of current regulatory documentation. The MF-23IM flaw detection magnetometer meets the requirements in the field of non-destructive testing for the main industries: nuclear, energy, oil and gas complex, general and special engineering, railway transport, aerospace industry, elevator and crane facilities.

The flaw detection magnetometer is included in the State Register of Measuring Instruments (GRSI) under No. 20106-00. The magnetometer (milliteslameter) is also included in the register of measuring instruments, testing equipment and measurement methods used at JSC Russian Railways. The flaw detection magnetometer MF-23IM from the manufacturer is used to measure the parameters of constant, variable (industrial frequency) and pulsed magnetic fields when testing ferromagnetic products using the magnetic particle method, as well as to control the level of industrial interference. Specifications.
Magnetic field induction (strength) measurement range: - constant and variable (amplitude and average values) 0.5…1000 mT (4…8000 A/cm) - pulsed (amplitude value) 2…1000 mT (18…8000 A/cm) Indication of measurement results digital or digital + graphic Indicator liquid crystal display Power supply from 1 PP3 battery Current consumption, mA, no more than 15 Memory capacity for storing results 4080 Communication with a computer via infrared channel Dimensions of the electronic unit, mm, no more than 120x60x25 Weight of the electronic unit with battery, g 150

The minimum dimensions of the Hall transducer for the MF-23IM magnetometer make it possible to measure the induction and magnetic field strength in grooves, grooves, corner transitions, i.e. in those areas of the controlled product that are stress concentrators and the most dangerous from the point of view of crack formation; · Measurement of pulsed magnetizing field with pulse duration from 0.5 ms; · Small measurement error (see technical specifications table) · Compact size and low power consumption;

· The magnetometer has 2 modes for displaying measurement results – digital and graphic). The MF-23IM magnetometer in graphical display mode allows you to detect a demagnetizing pulse by displaying its shape and amplitude on a graphic display, as a result of which changes can be made to the magnetization circuit in a timely manner. · The software of the MF-23IM magnetometer allows you to flexibly configure not only the response thresholds, but also the time base, which allows you to tune out false indications caused by reverse emissions of the magnetic field or electromagnetic interference from operating power equipment (magnetizing devices or magnetic particle flaw detectors).

· Determination of the effective magnetization region, within which the tangential component of the magnetic field strength is sufficient for magnetic particle testing, and the ratio of the normal and tangential components of the magnetic field strength is less than or equal to 3. · Checking the mode of magnetization/demagnetization of test objects for compliance with the methodology/technological instructions for magnetic particle testing for a given object.

BASIC SET: Electronic unit Converter 1 Converter 2 Caliber PP3 battery CD with program Case Flaw detection magnetometer MF-23IM. Passport