Vacuum injection plant SNVS-7.12/1.1- I2PV-3D

The principle of operation of the electroplating thickness gauge: A converter with an induction coil on a ferrite core generates a high-frequency signal (frequency 1 MHz), which is used to create an alternating magnetic field. As the converter approaches the conductive surface, an alternating magnetic field creates eddy currents, the magnitude of which depends on the characteristics of the metal base and the thickness of the coating. In turn, eddy currents create their own electromagnetic field, which can be received by an induction coil. The resulting signal enters the amplitude detector, after which it is transmitted to the processing unit, where it is digitized and displayed on the device readout. In addition to signal conversion, the processor is used to set the required gain, as well as the initial voltage offset, depending on the characteristics of the materials in the controlled object. Features of the device design and advantages of the measurement method The TL-1MP eddy current thickness gauge consists of an electronic unit with a display, a power supply and a converter. The device is controlled using four buttons located on the front panel of the electronic unit. The converter can be disconnected from the electronic unit during transportation or for convenience of storage. The advantages of the device include: - convenience and ease of operation; - small size and light weight, allowing the TL-1MP to be used in difficult conditions with limited access to the controlled area of the facility; - high measurement accuracy; - factory setting of the measuring instrument to the customer's requirements; - high degree of localization of defects due to the small size of the converter. Scope of application: The service life of metal parts and components of mechanisms used in mechanical engineering is largely determined by their resistance to corrosion and surface wear. However, not all metals are sufficiently resistant to external destructive influences. Therefore, various electroplating coatings made of zinc, nickel, chromium, cadmium, tin, copper, silver and other metals are used to protect them. Even small fluctuations in the thickness of protective coatings can significantly affect the performance characteristics of parts, their service life, and interaction with other components. Therefore, measuring the thickness of the metal coating applied by the electrochemical method is important when conducting quality control of products. The use of the TL-1MP eddy current thickness gauge allows non-destructive quality control of electroplating coatings on the surface of metal parts in mass production conditions with special requirements for product quality. The device detects even small mechanical defects, the effects of abrasion, erosion, corrosion on the surface. Due to its ease of use, efficiency and reliability, eddy current thickness measurement is a standard method of quality control of products with electroplated coatings in such industries as mechanical engineering, aerospace industry.

Ecofizika-500 is a multifunctional modern platform for building complex measuring systems. The developed software makes it possible to fully use the powerful hardware potential of the system in tasks requiring the use of complex computational algorithms. Ecofizika-500 is not just another multi-channel frontend designed to transfer unprocessed data to a computer; it is an independent measuring device capable of calculating a huge number of quantities in real time, storing them in its own memory and (or) issuing them to a telemetry channel. The device can be used, including in offline mode, as a data logger, which is very important when testing complex equipment that limits the presence of the operator. Ecofizika-500 has an approved type of measuring instrument and methodological support for measuring acoustic and vibrational quantities.

Regulated switching power supplies with highly stable output characteristics Digital display of set and actual value, voltage and current (4 digits, LED) Electronic load switching on/off Protection against overload, short circuit, overheating and reverse polarity Low ripple output voltage less than 2mV Low ripple output current less than 5mA Minimum discreteness of setting output voltage and current 0.007/0.005 Operating modes: stabilization U and I, dynamic load RS-232 interface

Control methods: Impedance method (IM) and free oscillation method (MSC) Distinctive features: - A wide range of controlled materials: from steel to foam and structures with soft external and internal elements - Application of two complementary control methods - One-way access - Dry contact of the transducers with the controlled object - Visual representation of information - The ability to memorize and reproduce the setting modes, which excludes the use of control samples at the workplace Technical specifications: The minimum area of the detected defect, cm2: 1 The depth of detected defects in fiberglass, mm: up to 12...15 Light and sound signaling of defects Number of measurements per second: 15 Weight, kg: 1 Self-powered by batteries Continuous battery life, h: 8 Operating temperature range, °C: -10...40

It is especially effective for use in products made of composite materials (including with honeycomb filler). Distinctive features: The AD-42 IP is a compact acoustic system sensitive to changes in mechanical impedance caused by product defects. The indication of the device indicates that there are voids, non-adhesives, delaminations or changes in the structure of composite materials (including with honeycomb filler and laminated plastics) under the sensor. The device is used to monitor various materials and their combinations. The energy consumption of the unit is low because the converter is switched on when the sensor is placed on the monitored product. Being light enough, the device allows you to perform monitoring in hard-to-reach places or in confined spaces. The results of the control can be stored in the built-in non-volatile memory and transferred to a PC. Converters Options: - 3 types of converters for various tasks Emitters: - 1 or 2 on each converter Switching-on: - The converters are switched on when they are placed on a controlled object. Technical characteristics: Weight, kg: 0.73 Dimensions, mm: 210x150x70 Power supply: 4 AA batteries Work without recharging the battery, h: 8 Battery discharge visual indication The defect alarm is visual on the converter and audible on the instrument panel (or) in headphones.

Distinctive features. Compactness Autonomy Maximum ease of handling Energy saving mode Technical specifications Indication of induction levels, MT,: weak magnetization 0...2 average magnetization 2...10 strong magnetization more than 10 Power supply 1 accumulator unit or PP3 battery Current consumption, mA, no more than 8 Operating temperature range, °C -30...+50 Dimensions of the electronic unit, mm 90x50x32 Dimensions of the converter, mm 14x50

The UShS TapiRus is designed to replace numerous templates and devices used in visual and measuring quality control of welded joints. It is approved as a means of measuring the geometric parameters of welded joints and surface defects during visual and measuring control (VIC) and supplied with verification. It allows you to determine most of the geometric parameters of welded joints and surface defects: the width and convexity of the seam, the depth of the cut, the amount of edge displacement, the angle of the angular seam, the angle of the bevel and the gap, etc. Equipped with supports that allow you to uniquely position the template on a curved surface. To carry out measurements with an error of 0.1 mm, scales with a vernier are applied to the TapiRUS surface. It contains a number of gauges for assessing the smooth transition from the deposited to the base metal, the size of the cathets, radii and angles of cutting edges. Equipped with a probe with a replaceable measuring needle to determine the size of gaps and heights / depressions. The development, preparation for production and manufacture of TapiRus were carried out exclusively in digital format. The latest laser and additive technologies are used in the production of TapiRUS: high-precision laser cutting machines in inert gas; five-axis CNC machining centers; ultra-precise color laser engraving of the entire product assembled; laser stereolithography (SLA) is a technology of layer–by-layer synthesis of a material from a liquid photopolymer. Advantages Easy to install. Accurate positioning along the normal to the surface of the object of control and stability of the position when performing measurements. Functionality. Measurement of most geometric parameters of welded joints and surface defects. Measurement accuracy. The measurement error on the template scales does not exceed 0.1 mm. Modernity. Online calculator ergonomic accessories smart version. More detailed information can be found on the website tapirus.info MEASURED PARAMETERS AND DEFECTS VIC at the stage of input control wall thickness depth of corrosion ulcers on the base metal the depth of corrosion ulcers on the weld the depth of scratches (risks), a bully on the base metal edge bevel angle the amount of blunting geometric parameters of the dent VIC during assembly (preparation for assembly) edge offset withdrawal (angularity) of edges the gap in the cutting the height of the potholders angular displacement VIC in the welding process (surfacing) edge offset height of the root (filling) layer withdrawal (angularity) of edges angular displacement VIC of finished welded joints (structures) edge offset angular displacement the height of the reinforcement of the seam the height of the bulge (when welding elements of different thickness) the width of the reinforcement of the seam withdrawal (angularity) of edges the depth of the sinking between the rollers incomplete filling of the cutting edges scaliness of the seam surface smooth transition undercut depth seam crater depth technical specifications Measured parameter Scale Range,mm Error, mm Depth, mm H 0...20 ±0.1 (in the range 0...10 on), ± 0.5 (in the range over 10...20) Height, mm H 0...6 ±0.1 Width, mm W 0...55 ±0.1 (in the range 0...10 on), ± 0.5 (in the range over 10...20) Clearance, mm N 0...5 ±0.1 Dullness, mm F, G 0...25 ±0.5 Specifications Overall dimensions, mm, no more (without supports) 115x85x15 ± 0.5 (with supports) 115x85x42 ±0.5 Average time to failure, cycles, at least 55,000 Weight, kg, not more than 0.22 Average service life, at least 1 year