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Laboratory hydrocracking/gasification unit
Laboratory hydrocracking/gasification unit
The laboratory unit is designed to study the catalytic and thermal processes of processing heavy petroleum raw materials. The installation allows you to explore the following processes: 1. Hydrocracking 2. Thermal cracking 3. Gasification of water dispersions of coal, biomass, heavy oil residues. The high-pressure liquid pump operates at temperatures up to 200°C, which makes it possible to supply high-viscosity components (fuel oil, tar, paraffin, ceresin, etc.) to the reactor. The laboratory unit is manufactured in accordance with the technical requirements of customers so as to correspond to a wide range of technological parameters. The modular configuration of the unit allows you to change or upgrade it at any time for new tasks. Main advantages: 1. The possibility of developing and supplying a reactor to meet customer requirements; 2. A wide range of accessories for the supply of liquids/solids; 3. Visual process control; 4. A system of control and regulation of technological parameters; 5. Convenience of loading and unloading of raw materials and reaction products; 6. The possibility of conducting long-term tests in continuous mode; 7. The possibility of upgrading the structure for new purposes; 8. Control and accurate reproduction.
Produced in: Rostov region, Novocherkassk
PCU-1 Laboratory catalytic unit
PCU-1 Laboratory catalytic unit
The PCU-1 laboratory catalytic unit is designed to perform the following tasks: 1. Educational and scientific research of chemical processes; 2. Improvement of current industrial processes and development of new ones; 3. Studies of homogeneous and heterogeneous catalysts. The PCU-1 laboratory catalytic unit is manufactured in accordance with the technical requirements of customers so as to correspond to a wide range of technological parameters. Additionally, embedded equipment is designed to control the flow of raw materials and products, as well as data collection and processing. The unit can be subsequently modernized for new purposes. Main advantages: 1. A reliable and high-precision system of control and regulation of technological parameters; 2. Easy replacement of catalyst samples; 3. The possibility of conducting long-term tests in continuous mode; 4. The possibility of upgrading the unit for new purposes; 5. The possibility of conducting tests in flow and flow-circulation modes; 6. Control and accurate reproduction.
Produced in: Rostov region, Novocherkassk
PU Desktop laboratory catalytic unit
PU Desktop laboratory catalytic unit
The PU desktop laboratory unit is an automated installation based on a mini–reactor with a fixed layer that has a volume of up to 1.5 cm3. The PU desktop laboratory unit is designed to perform kinetic studies, evaluate the properties of catalysts, model catalytic processes, test the stability of catalysts and sorbents. For maximum compliance with the customer's requests, the installation has a modular design with the possibility of adding new options. Main advantages: 1. Compactness; 2. Real-time parameter monitoring; 3. Easy maintenance; 4. Operation safety; 5. User-friendly interface. Applied tasks 1. Hydrogenation/dehydrogenation processes of hydrocarbons; 2. Fischer-Tropsch synthesis; 3. Catalytic cracking and isomerization; 4. Reforming of natural gases; 5. Hydrogenation processes; 6. Catalytic oxidation; 7. Hydrotreating processes. Basic equipment 1. Gas supply unit 2. Reactor unit 3. Separation unit 4. Sampling unit 5. Unit for measuring the volume of the outgoing gas 6. Control unit
Produced in: Rostov region, Novocherkassk
LABORATORY CATALYTIC PLANTS FOR PETROCHEMICALS
LABORATORY CATALYTIC PLANTS FOR PETROCHEMICALS
Catalytic reforming is used to produce high-octane components of automobile gasoline, flavored concentrate for the production of individual aromatic hydrocarbons, as well as technical water. Isomerization of paraffin hydrocarbons is used to increase the octane number of C5 - C6 oil fractions by converting paraffins of normal structure into their isomers having a higher octane number.oroda. Hydrotreating of distillates is used to improve the quality and stability of light distillates, raw materials of catalytic cracking, as a result of the use of reactions of destructive hydrogenation of organosulfur compounds and hydrogenation of unsaturated hydrocarbons. Catalytic cracking is used to obtain additional amounts of light petroleum products, namely high-octane gasoline and diesel fuel, by decomposition of heavy oil fractions in the presence of a catalyst. Alkylation of isobutane with olefins is used to produce gasoline fractions with high stability and detonation resistance using the reaction of interaction of isobutane with olefins in the presence of a catalyst. Polymerization (oligomerization) of olefins is used to produce low molecular weight polymers (oligomers) of propylene and butylene used as motor fuel or raw materials for petrochemical synthesis. Hydrocracking is used to obtain an additional amount of light petroleum products by catalytic decomposition of heavy raw materials in the presence of hydrogen. Thermal cracking and Visbreaking is used to obtain in the mode of thermal cracking – additional amounts of light petroleum products by thermal decomposition of residues from oil distillation, in the mode of visbreaking – improving the quality of boiler fuel Coking is used to produce petroleum coke and an additional amount of light petroleum products from heavy residues. The raw materials are tar, thermal cracking residue, heavy gas oil. The products are, for example, petroleum coke.
Produced in: Yoshkar-Ola, Mari El
LABORATORY INSTALLATION FOR MODELING THE PROCESS OF THERMAL CONTACT CRACKING. MKUB.413224.029
LABORATORY INSTALLATION FOR MODELING THE PROCESS OF THERMAL CONTACT CRACKING. MKUB.413224.029
Laboratory installation for modeling the process of thermal contact cracking (TCC) of heavy oil residues (TNO) (heavy oil fuel oil, tar and semi-tar, asphalt of the process of de-asphalting of high-viscosity oils, cracking residue or pitch, heavy gas oil, natural bitumen, etc.) with a movable solid coolant. technical specifications Operating pressure range, MPa 0÷4 Reactor operating temperature range, 0C 50÷800 Reactor inner diameter, mm, 31 Reactor length, mm, 875 Number of thermostatically controlled independent zones 4 Length of each independent isothermal zone of the furnace, mm 200 The length of the full isothermal zone of the furnace, mm 800 Thermocouple Pocket Availability The type of furnace is Casement The power consumed by each independent thermostatically controlled zone of the furnace, W 720 Power consumed by all four zones of the furnace, W 2880 The discreteness of the temperature setting, 0C 1 The flow range of the liquid pump, ml/min 0.1-10 The maximum pressure of the high-pressure liquid pump, not less than 20 MPa Flow range N2, l/min 0÷20 Pressure in the low pressure lines N2 and air, MPa ≤0.6 Operating temperature range of the evaporator-mixer of raw materials, sup>0C 50÷500 Actuation pressure of mechanical safety valves, MPa 3 Maximum pressure in the raw material container, 0.1 MPa Supply voltage 230-240V 60Hz The power consumption of the installation is not more than 3.5 kW The discreteness of the temperatures and flow rates displayed on the displays is 0.1 Installation weight without cabinet, kg 100 Overall dimensions of the installation, mm 1900x865x550 Overall dimensions of the cabinet, mm 2000x880x800 The technical characteristics of the purchased units used in the installation are given in the technical documentation for these units supplied with the installation The length of the supply pipelines, m 10 The coolant of the refrigerator "tosol"
Produced in: Yoshkar-Ola, Mari El