Metolab 202 Rockwell Hardness Tester

Technical specifications: Maximum load (torque): 30 N·m Maximum twisting angle: 50000° The discreteness of the twisting angle: 0.01° Twisting angle error: ±0.1° Torque discreteness: 0.001 N·m Relative error of torque measurement: no more than 1% in the measurement range from 0.6 to 30 Nm Torque measurement error: no more than 0.01 N·m in the measurement range from 0 to 0.6 N · m Maximum rotation speed: 10 rpm Weight: 150 kg Overall dimensions (length x width x height): 1000 x 500 x 500 mm Diameter of the universal testing device: 80 mm Maximum spring length: 300 mm or more

Technical characteristics: NIP, G1020 Discreteness, g0,001 Self-calibration The size of the scale bowl / platform, mm108x105 The smallest weighing limit, g0,1 The price of the verification scale division, mg10 The limits of permissible error during initial verification, mgot 0.1g to 500 g incl. ±5; sv. 500g to 1020g incl. ±10 according to GOST OIML R 76-1-2011 Accuracy class according to GOST OIML R 76-1-2011I special The actual typical error limits of the scales, mg * ± 4 in the entire range The weight adjustment is built-in The setting time, s, no more than ~ 1.5 7 years warranty

The principle of operation of the magnetization device: The device consists of two compact blocks made of non-magnetic material connected by a flexible magnetic circuit. In each block there is a permanent magnet made of neodymium-iron-boron alloy (Ne-Fe-B). When installing the blocks on the surface of the part, a closed magnetic circuit is formed with the direction of the magnetizing field from one pole to the other. Above the defect scattering fields, magnetic powder particles are deposited to form an indicator pattern. Design features and advantages of the device for magnetic particle control UN-5 The delivery package with the device includes a portable case, an inter-pole jumper installed during transportation, and a liner for fixing blocks with permanent magnets. The UN-5 portable device does not require electrical power and therefore can be used where the supply of stationary power is difficult or impossible under regulatory documents: in the field, when working at height, for inspection of capacitive equipment operating under pressure, etc. - The device is easy to use, lightweight and small-sized, working with it does not require special physical and technical training from the operator; - Flexible magnetic core allows you to use the device to control parts of complex shape; - The UN-5 magnetizing device is distinguished by an increased quality of the indicator pattern and an increased control zone due to a reduced uncontrolled zone near the poles and an improved ratio of the normal and tangential components of the magnetic field (Russian patent No. 60732); - The technical characteristics of the device comply with Russian and foreign regulatory documents, this being the reason of its widespread use in more than 40 countries, including Germany, France, Brazil and Norway. When monitoring, the controlled area is the central part of the area located between the magnetic poles of the device. The width of the monitored area is determined by the width of the magnetic poles of the device and is approximately 60 mm. The length of the monitored section depends on the inter-pole distance. the dimensions of the controlled area are given depending on the device's inter-pole distance: Inter-pole distance, mm 95: 75 55 Controlled area between the working poles, mm: 60x60 40x60 25x55 The length of the defect detection zone depends on the distance established between the working poles of the magnet on the controlled product. Defects are not detected in the areas adjacent to the poles of the magnet. The length of these sections is 18 mm with an interpolar distance of 95 and 75 mm. With an interpolar distance of 55 mm these sections are 13 mm long. Scope of application: Magnetizing devices for magnetic powder flaw detection are used in many industries, including railway, water and aviation transport, in the construction and operation of pipelines, in chemical and petrochemical production. The flexible link between the magnetic blocks allows the control of products of complex shape, for example, cylindrical tanks, high-pressure apparatuses, main pipelines, etc. When checking for defects, the device can be used together with other auxiliary equipment for: - preliminary and subsequent demagnetization; - application of a magnetic indicator (which can be dry or in the form of an emulsion); - magnetoluminescent control (with ultraviolet lamps).

METOLAB 501 is a stationary hardness tester using the Micro-Vickers method, on the HV scale, as well as on the Knoop – HK scale. The device allows you to determine the hardness of various products (steel, cast iron, non-ferrous metals and soft alloys) in full compliance with GOST R ISO 6507-1-2007. The METOLAB 501 hardness tester has high accuracy, a wide measurement range (5-2500 HV), is equipped with a vernier micrometer, and also allows you to apply a wide range of loads in the range from 10 to 1000 gr. The principle of operation of the METOLAB 501 hardness tester is based on the indentation of a pyramidal diamond indenter with a certain force into the controlled surface of the sample. After the designated time, the indenter rises. The hardness value is calculated according to the diagonal of the print (depth), or calculated by the formula. Stationary automatic METOLAB 501 hardness tester is included in the State Register of Measuring Instruments of the Russian Federation (GRSI) under the number 66668-17 and comes with a certificate of primary verification (on request). Distinctive features of the stationary METOLAB 501 Micro-Vickers hardness tester: Simple and intuitive interface in Russian; Wide range of measured values – from 5 to 2500 HV; Wide range of test loads with manual switching – 0.09807 N (10 g), 0.2452 N (25 g), 0.4903 N (50 g), 0.9807 N (100 g), 1.961 N (200 g), 2.942 N (300 g), 4.904 N (500 g), 9.80 N (1 kg); Bright and clear LCD display that displays all the necessary information (set load, exposure time, test mode); Manual input of the diagonal length using a membrane keyboard; Vernier micrometer. Basic delivery package: Stationary METOLAB 501 Micro-Vickers Hardness Tester; Standard hardness sample – 2 pcs.; Flat desktop; V-shaped desktop; Micrometer; Diamond indenter with an angle of 136°; User Manual.

METOLAB 601-01 is a stationary hardness tester, a modification of the METOLAB 601 device with an expanded configuration and improved technical characteristics. The METOLAB 601-01 hardness tester is designed for high-precision measurements of the specified parameters of various parts and materials (hardened and non-hardened steels, cast iron, non-ferrous metals, soft alloys, etc.). The METOLAB 601-01 device has high accuracy, allows measurements in a wide range and provides high repeatability of results. The main difference from the younger model is the presence in the basic configuration of a digital camera and a disk with software for processing received data on a personal computer. Also, the METOLAB 601-01 device allows you to automatically calculate the hardness value. Due to its characteristics, the stationary Brinell hardness tester METOLAB 601-01 can be used in a wide variety of industries and production, as well as in educational institutions of various levels in the training of specialists. The stationary Brinell METOLAB 601-01 hardness tester is included in the State Register of Measuring Instruments of Russia and comes with a certificate of primary verification (on request). The number in the GRSI is 65684-16. Distinctive features of the stationary METOLAB 601-01 Brinell hardness tester: Software on disk; Digital camera for recording actions by the operator; Automatic or manual capture and fingerprint tracking; Automatic calculation of hardness values; Simple and intuitive interface of the device; Wide range of measured values on the Brinell scale (from 8 to 650 HBW); The presence of an electronic switch of the applied load; Large and bright LCD display; Displaying all necessary service information on the device screen, including exposure time and real load readings; Russian version of the device menu; High accuracy and repeatability of measurement results. Basic package of delivery: Stationary METOLAB 601-01 Brinell hardness tester; Microscope, 20x; Digital camera; Software on CD-ROM; USB key; Indenter with carbide ball (Ø10,0mm; Ø5,0mm; Ø2,5mm) - 1 pc.; Large flat table; Small flat table; V-shaped table; Brinell hardness measures - 1 set; User Manual.

METOLAB 103 is an automatic electromechanical stationary device designed to measure the hardness parameters of various materials and products (steel, cast steel, alloy steel, non–magnetic metals, plastics and other materials) according to the Rockwell method, scales A, B, C, and also allows converting the results into Vickers, Brinell and Super-Rockwell scales. It is important to note that the stationary METOLAB 103 hardness tester has the ability to produce results on a PC in the form of Excel spreadsheets. All measurements carried out by the METOLAB 103 hardness tester fully comply with current standards, including BS.EN 10109 and ISO716. The stationary METOLAB 103 hardness tester is listed in the State Register of Measuring Instruments of the Russian Federation under number 65128-16 and comes with a certificate of primary verification (on request). Regulatory and technical documents establishing requirements for the METOLAB 103 hardness tester: GOST 8.064-94 GSI. State verification scheme for hardness measuring instruments on the Rockwell and Super-Rockwell scales; GOST 9013-59 Metals and alloys. Rockwell hardness measurement method. Scales A, B, C; GOST 22975-78 Metals and alloys. Rockwell hardness measurement method at low loads (Super-Rockwell); GOST 23677-79 Hardness testers for metals. General technical requirements. Distinctive features of the stationary Metolab 103 Rockwell hardness tester: Thanks to the special design of the measuring platform, it is possible to measure hardness in hard-to-reach places (grooves, holes, etc.); Measurements are fully automated; The ability to set the lower / upper limits of measurements, audible alarm when values exceed the set limits; Statistical processing of results – output of minimum/average/maximum values, conversion of results into Brinell, Vickers, Super-Rockwell scales; Correction for curvature when measuring a convex or cylindrical part; Simple and intuitive control of the devices, the menu in Russian. Basic delivery package: Stationary Metolab 103 Rockwell hardness tester; Indenter with a ball (1.5875 mm) - 1 pc.; Spare ball (1.5875 mm) – 3 pcs.; Conical diamond indenter (120°) - 1 pc.; Flat table SP1 (60 mm); V-shaped prismatic table SRP1 (40 mm); Rockwell Hardness measures; User Manual.

METOLAB 604 is a stationary hardness tester, a modification of the METOLAB 603 device without a personal computer, as well as with simplified technical characteristics. The METOLAB 604 hardness tester allows you to measure the hardness of various materials and products using the Brinell method, the HBW scale in full compliance with the current technical requirements in this area. The device is equipped with an automatic loading system and comes complete with a digital measuring microscope MPBC, designed for automatic reading of hardness values without using conversion tables. Due to its characteristics, the stationary METOLAB 604 hardness tester can be used to measure materials such as: steel, cast iron, non-ferrous metals, soft alloys, etc. The stationary METOLAB 604 Brinell hardness tester is included in the State Register of Measuring Instruments of Russia (GRSI) and comes with a certificate of primary verification (on request). The number in the GRSI is 65684-16. Distinctive features of the stationary METOLAB 604 Brinell hardness tester: Simple and intuitive interface, fully Russian-language device menu; A wide range of measured values – from 8 to 650 on the HBW scale; High accuracy and repeatability of results; The METOLAB 604 hardness tester is equipped with an electronic load value switch; The basic package includes a digital measuring microscope MPBC; The device is equipped with a bright and clear LCD display, which displays all the necessary service information; Printing of measurement results on the built-in printer; Automatic loading system. Basic package of delivery: Stationary METOLAB 604 hardness tester; Micrometer; Indenter with carbide ball (10; 5; 2.5 mm) - 1 pc.; Large flat table; Small flat table; V-shaped table; Brinell hardness measures - 1 set; User Manual.

METOLAB 102 is a stationary hardness tester, a modification of the METOLAB 100 and METOLAB 101 devices with extended functional characteristics. The main difference of this model is a fully automated measurement process. The METOLAB 102 hardness tester allows you to control the parameters of various materials and products using the Rockwell method, HRA, HRB, HRC scales. It is also worth mentioning the opportunity to print promptly measurement results on the built-in printer, the functional opportunity to convert the results into the Vickers, Brinell and Super-Rockwell scales. Structurally, the METOLAB 102 hardness tester is a stationary device consisting of a load application mechanism and the measuring unit itself. The principle of operation of the device is based on the indentation of a diamond cone or steel ball tip into the material under study, followed by measurement of the resulting print. Due to its ease of operation, the stationary METOLAB 100 hardness tester can find its application in a wide variety of industries and production, as well as in educational institutions of various levels in the training of specialists. The stationary METOLAB 102 Rockwell hardness tester is included in the State Register of Measuring Instruments of Russia (GRSI) and comes with a certificate of primary verification (on request). The number in the GRSI is 65128-16. Distinctive features of the stationary METOLAB 102 Rockwell hardness tester: Simplicity and convenience in operation and maintenance; Large and bright LCD screen, fully Russian-language menu, output of all necessary information; Wide range of measured values; Ability to convert results to Brinell, Vickers, Super-Rockwell scales; Built-in printer for quick printing of measurement results; High degree of reliability of the hardness tester. Basic delivery package: Stationary METOLAB 102 hardness tester; Indenter with a ball (1.5875 mm) - 1 pc.; Conical diamond indenter (120°) - 1 pc.; Flat table SP1 (60 mm); V-shaped prismatic table SRP1 (40 mm); Rockwell hardness measures - 1 set; User Manual.

METOLAB 101 is an analog stationary hardness tester according to the Rockwell method, a modification of the METOLAB 100 hardness tester with an electromechanical loading system. The rest of the devices are identical. The stationary METOLAB 101 hardness tester is designed to measure the hardness of various materials using the Rockwell method, HRA, HRB and HRC scales. Due to its ease of operation, the stationary METOLAB 100 hardness tester can find its application in a wide variety of industries and production, as well as in educational institutions of various levels in the training of specialists. The stationary METOLAB 101 Rockwell hardness tester is included in the State Register of Measuring Instruments of Russia (GRSI) and comes with a certificate of primary verification (on request). The number in the GRSI is 65128-16. Distinctive features of the stationary METOLAB 101 Rockwell hardness tester: Simplicity and convenience in both operation and maintenance; Wide range of measured values; High degree of reliability; Low cost of measurements compared to competitors. Basic delivery package: Stationary METOLAB 101 hardness tester; Indenter with a ball (1.5875 mm) - 1 pc.; Conical diamond indenter (120°) - 1 pc.; Flat table SP1 (60 mm); V-shaped prismatic table SRP1 (40 mm); Rockwell hardness measures - 1 set; User Manual. Additional information: GOST standards and regulatory documents establishing requirements for the METOLAB 101 Rockwell hardness tester: GOST 8.064-94 GSI. State verification scheme for hardness measuring instruments on the Rockwell and Super-Rockwell scales; GOST 9013-59 Metals and alloys. Rockwell hardness measurement method. Scales A, B, C; GOST 22975-78 Metals and alloys. Rockwell hardness measurement method at low loads (Super-Rockwell); GOST 23677-79 Hardness testers for metals. General technical requirements.